摩擦力对钢板弹簧动态特性影响试验及仿真
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U463.33; TH135+.2

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国家重点研发计划资助项目(2018YFB0106200)


Test and Simulation of the Influence of Friction on the Dynamic Characteristics of Leaf Spring
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    摘要:

    针对多片簧车型普遍存在的簧上共振问题,研究了钢板弹簧摩擦力与动刚度、摩擦阻尼系数之间的关系,通过实车道路试验测量了悬架共振问题频率与振幅,在板簧试验机上模拟实际受力变形并测定了等效摩擦力、动刚度和阻尼系数,得知摩擦力导致动刚度数倍于设计刚度是使平顺性恶化的主要原因。基于板簧台架试验的轴荷、振幅、频率等变量研究表明:动、静摩擦力均会使钢板弹簧动刚度增大,但阻尼仅与动摩擦力做功有关。轴荷与动刚度、阻尼正相关,振幅与动刚度负相关,所研究频率对动刚度与摩擦力影响不大。将台架试验的载荷数据施加于钢板弹簧多体动力学模型中模拟悬架共振工况,仿真与试验数据对比所得动刚度、摩擦力、阻尼系数平均误差满足工程要求。本方法有助于建立整车高精度动力学模型,以准确预测整车操纵稳定性和平顺性。

    Abstract:

    Based on the sprung mass resonance problem of a vehicle with multiple leaf springs, the relationship between the friction and the dynamic stiffness and damping coefficient of the leaf spring is studied. The resonance frequency and amplitude of suspension are measured by road test, the actual force and deformation is simulated on the leaf spring testing machine, and the equivalent friction, dynamic stiffness and damping coefficient are measured with machine. It is pointed out that the main factor leading to the deterioration of ride comfort is the dynamic stiffness which is several times of the designed stiffness caused by friction. The results show that both dynamic and static friction increase the dynamic stiffness of the leaf spring, but the damping is only related to the work done by the dynamic friction. Axial load is positively correlated with dynamic stiffness and damping, while amplitude is negatively correlated with dynamic stiffness. The studied frequency has little effect on the dynamic stiffness and friction. The load data in the testing process is applied to the multi-body dynamic model of the leaf spring to simulate the resonant working condition of the suspension. The average error of the dynamic stiffness, friction and damping coefficient obtained from the comparison between the simulation and the test data meet the engineering requirements. The method is helpful to establish a high-precision dynamic model to accurately predict the handling stability and comfort of the vehicle.

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  • 在线发布日期: 2021-10-31
  • 出版日期: 2021-10-30
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