示功图处理及信息融合的往复式压缩机智能诊断
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作者单位:

1.北京化工大学;2.海洋石油工程股份有限公司

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中图分类号:

TH457;TH17

基金项目:

国家自然科学基金项目(面上项目,重点项目,重大项目)


Indicator diagram processing and information fusion intelligent diagnosis of reciprocating compressor
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1.Beijing University of Chemical Technology;2.Offshore Oil Engineering Co., LTD;3.Beijing University Of Chemical Technology

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    摘要:

    针对往复式压缩机在线监测以及智能化故障诊断预警实际需求,提出一种往复式压缩机示功图归一化处理以及基于卷积神经网络机器学习的往复式压缩机故障智能诊断流程。使用等参元归一化方式处理示功图,可无需考虑工艺变化、环境改变等造成示功图图形改变的因素,处理后的样本有助于后续的神经网络智能识别,有更高的准确率和普适性。经卷积神经网络分类识别,可实现往复式压缩机数据自学习、故障智能诊断。经模拟仿真和试验台故障数据验证,测试样本480个,诊断准确率达97.99%。针对其中部分故障的混淆,进一步融合阀盖振动频域信号,实现100%的分类诊断,可有效应用于往复式压缩机的故障识别和健康管理中。

    Abstract:

    Aiming at the actual needs of on-line monitoring and intelligent fault diagnosis and early warning of reciprocating compressors, a normalization process of indicator diagrams of reciprocating compressors and an intelligent fault diagnosis process of reciprocating compressors based on convolutional neural network machine learning are proposed. Using isoparametric normalization method to process the indicator diagram can eliminate the factors that cause the change of the indicator diagram, such as process changes and environmental changes. The processed samples are conducive to the subsequent neural network intelligent recognition, with higher accuracy and universality. Through convolution neural network classification and recognition, data self-learning and fault intelligent diagnosis of reciprocating compressor can be realized. Through simulation and test fault data verification, 480 test samples are tested, and the diagnostic accuracy is 97.99%. Aiming at the confusion of some faults, the frequency domain signals of bonnet vibration are further fused to achieve 100% classification diagnosis, which can be effectively applied to the fault identification and health management of reciprocating compressors.

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历史
  • 收稿日期:2022-07-22
  • 最后修改日期:2022-09-06
  • 录用日期:2022-11-07
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