UHMW-PE复合材料用于行波型旋转超声电机
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    摘要:

    为提高行波型旋转超声电机(TRUM)的摩擦界面性能,制备了一种交联超高分子量聚乙烯 (UHMW-PE)复合材料。采用UHMW-PE树脂添加甲基丙烯酸烯丙酯(MAAAE)交联敏化剂、碳纤维和碳纳米管等增强剂以及MoS2和石墨等材料熔融共混后,在室温和N2气氛条件下用Co60γ辐射源辐照得到交联UHMW-PE复合材料。凝胶含量测试发现,随着辐照剂量和MAAAE量的增加,凝胶含量迅速增加。将该条件下制备的交联复合材料粘贴到TRUM-60行波超声电机转子上,整机试验结果表明,堵转扭矩达到1.4N·m,空载转速225 r/min,换能 效率25%以上。根据100h的材料磨损量预测,寿命可达到8000h以上。

    Abstract:

    To improve the frictional interface performance of traveling wave rotary ultrasonic motor (TRUM), the crosslink ultra-high-molecular-weight polyet hylene (UHMW-PE) composites are investigated. The composites are prepared by molten UHMW-PE resin mixed with methacrylic acid allyl ester (MAAAE) as sensitive crosslink initiator, carbon fiber and carbon nanotube as intensifier, MoS2 and graphite as frictional properties modifier, and then cross linked due to irradiation of Co60 γ ray at room temperature and pure N2 atmosphere. The Gel content analysis shows that it is rapidly increased with the increase of the γ ray irradiation dosage and MAAAE percentage. The composite provided by maximum Gel content is used as the rotor friction layer of TRUM-60. The test results of mechanical characteristic show that the motor with the new friction layer has good output performance: the stall torque is 1.4 N·m, the no-load speed is 225 r/min, and energy conversion efficiency is more than 25%. Furthermore,according to abrasion wear mass of TRUM-60 frictional material in 100 h, its estimated lifetime is longer than 8 000 h.

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  • 在线发布日期: 2011-11-09
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