基于多特征融合的轧机自激振动预警方法
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    摘要:

    针对轧机自激振动信号的特点,首先,综合运用时域、频域以及时频域的信号处理技术从不同角度分析轧机振动信号的特征,通过提取多个特征指标以保证反应轧机自激振动状态的完备性和有效性;其次,运用基于最大相关、最小冗余的无监督特征选择的策略,删除不相 关的特征和冗余的特征,实现特征指标集的优化;最后,使用基于自组织神经网络(self orga nizing map,简称SOM)的多特征融合方法,构建出准确反应轧机自激振动趋势的特征指标,提 出6σ准则与实际工况要求 相结合的报警门限设定方法。通过对轧机自激振动的工程实际数据的验证表明,所构造的特征指标能提前发现轧机自激振动趋势并报警,使操作人员能够提前采取降速措施避免振动 发生,可有效降低轧制薄板的废品率,减少了企业的经济损失。

    Abstract:

    The self-excited vibration of rolling mills seriously affects the product quality during the rolling process of the strip steel. When the rolling mills operate at variable speeds or working conditions, the self-excited vibration has many influence factors and the milling housing possesses diverse modal information. A single sensitive characteristic index cannot illustrate the trends and states in self excited vibration of rolling mills. For solving this situation of rolling mills, first, various signal processing technology is used to analyze the characteristic of vibration signal of rolling mills. Multiple features extraction can ensure complete and effective information for condition assessment of self-excited vibration of rolling mills. Then, a feature selection method based on maximum minimum redundancy is devised to remove unrelated or redundancy information and reduce the features’ dimensionality. The optimal feature subset is selected from multiple features. Last, SOM neural network fusion method is used to construct a characteristic index which illustrates the trends of self-excited vibration of rolling mills. A method of setting alarm threshold is proposed based on 6σprinciple. The vibration data of self excited rolling mills is used to verify the affection of alarm threshold. The result shows that the constructed index could forecast the trends of self excited occurred, which enable the operators to slow down the rolling mills in time and reduced the fraction defective and cost.

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  • 在线发布日期: 2013-06-08
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