一种电磁式自动平衡头设计计算与响应试验
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TH113.2

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国家科技重大专项资助项目(2012ZX04001012)


Design, Calculation and Response Experiment of an Automatic Electromagnetic Balancer
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    摘要:

    为了提高转子动平衡的精度和效率,针对高速电主轴 砂轮系统,提出了其在线自动动平衡方案。设计并开发了一款自锁型电磁环式在线自动平衡头。计算了该平衡头的配重量、电磁自锁力矩以及可以承受的最大轴角加速度。搭建了平衡头校正能力考核试验台,完成了模拟组合转子在1 878 r/min的平衡机上预平衡和平衡头在1 300r/min的振动响应测试结果表明:平衡头最大配重量为33.77 g·cm,自锁合力矩为2.354 6 N·m,可承受的最大轴角加速度为5 010 rad/s2,在配重范围内振动响应规律基本正确且对轴的正反转具有较好的重复性。

    Abstract:

    For a system composed of a high-speed electric spindle and a grinding wheel, an automatic online balancing scheme is proposed to improve the balancing precision and efficiency. An automatic electromagnetic ring balancer with self-locking function is designed and developed. The balancer′s counterweight parameter, electromagnetic self-locking torque, and the shaft′s maximal angular acceleration that is accepted by the balancer are calculated. The experimental platform to evaluate the compensation capacity of the rotor′s mass unbalance is built, and the pre-balancing of the combined rotor is carried out in 1 878r/min. Based on this result, the vibration response testing of the designed balancer is also completed in 1 300r/min. The tested data show that the designed balancer is capable of reducing vibrations caused by mass imbalance below 33.77g·cm, has a total self-locking torque of 2.3546N·m, can bear a maximal shaft angular acceleration of 5010rad/s2, and is similarly effective for both the balancer′s clockwise and anticlockwise rotation.

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  • 在线发布日期: 2014-11-14
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