高压辊磨机液压系统参数对辊隙偏差影响研究
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TD451;TH113.1

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国家自然科学基金资助项目(51375498)


Research on Influence of High Pressure Grinding Rolls′Hydraulic System Parameters on Roll Cap Deviations
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    摘要:

    针对高压辊磨机工作时的动态辊隙偏差问题,根据振动原理和液压加载系统对辊隙的控制原理,建立了动态辊隙纠偏的数学模型,借助Matlab软件进行数值计算,研究了两侧液压加载系统参数对辊隙偏差的影响规律,最后采用相似实验验证,为动态辊隙纠偏提供理论基础。研究结果表明:辊隙偏差极大值随动辊两侧液阻取值的增大而减小,当液阻达到6×10 7 Ns/m5之后,其减小程度不再明显;辊隙偏差的稳定值主要受到两侧系统压差和蓄能器工作容积差的影响,在原有的基础上,增加了非传动侧系统压力0.3 MPa,或者增加了传动侧蓄能器工作容积0.002 5 m3,动辊稳定后的偏转角度和辊隙偏差可得到有效纠正。相似实验表明实验数值与仿真数值的变化规律基本一致。

    Abstract:

    To solve the problem of the dynamic roll cap deviation when the high pressure grinding roll is working, a mathematical model to rectify the deviation is built according to the vibration principle and the principle of the hydraulic loading system controlling roll caps. Using the technical parameters of the GM1400×800 high pressure grinding roll, numerical calculations are carried out using Matlab software, and the effects of two-sided hydraulic loading system parameters on the roll cap deviations are studied. The results are verified by similar experiments that provide the theoretical foundation for the rectification of dynamic roll cap deviation. These results show that the maximum value of roll cap deviation decreases with fluid system resistance, and is no longer obvious after the two-side fluid system resistance reaches 6×107Ns/m5. They also show that the roll cap deviation stable value is mainly affected by the pressure difference and the accumulator working volume difference on both sides of the hydraulic system. The maximum value can thus be rectified to some extent by increasing the two-sided system pressure and decreasing the accumulator working volume appropriately. Increasing the non-driving side system pressure by 0.3 MPa or the driving side accumulator working volume by 0.002 5m3 can effectively rectify the deflection angle and roll cap deviation when the moving roller is stable. Similar experiments show that the numerical simulation results are consistent with the experimental change laws.

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  • 在线发布日期: 2015-11-02
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