风机行星齿轮系统齿轮裂纹故障诊断
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TH113

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国家自然科学基金重点资助项目(51335006);北京市自然科学基金重点资助项目(3131002)


The Fault Diagnosis of Cracks in the Planetary Gear System of Wind Turbine
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    摘要:

    针对风力发电机实际行星齿轮系统,由于幅值及相位调制现象(各种制造误差不可避免等原因所导致)带来的故障诊断难题,搭建了含各种制造误差的动力学模型。模型考虑了出现裂纹故障以后,故障对时变啮合刚度以及传递误差的影响,通过数值求解,对比行星轮、太阳轮以及齿圈出现故障后与正常齿轮系统的包络谱结构特性,总结了故障特征频率。在风力发电机齿轮箱实验台上进行裂纹故障试验验证,结果表明所总结的故障特征频率可以作为风力发电机裂纹故障诊断及定位的依据。

    Abstract:

    Cracks are a form of early failure in the planetary gear system of a wind turbine. Aiming to solve problems of crack diagnosis caused by the amplitude and frequency modulation from inevitable gear errors in planetary gear systems, a dynamic model containing various types of manufacturing errors is built and used to consider the influence of cracks on mesh stiffness and transmission error. Using numerical calculations, the sideband of the spectral envelope of the system with cracks on its planet, sun and ring gear are compared with the sideband of a normal system without cracks. The fault characteristic frequencies of the three parts are concluded. The crack fault experiment is carried out on a test bench of a wind turbine gearbox, and its results are helpful for the fault detection and localization of the planetary gear system in wind turbine gear systems.

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  • 在线发布日期: 2016-03-07
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