Abstract:Intelligent aero-engines and other mechanical systems require the vibration-and shocking-resistant embedded sensors, which also has to endure the tough requirements such as high temperature, high shocking, and high vibration strength.In this paper,a high temperature embedded sensor by the aid of micro-electro-mechanical-system (MEMS) technology is integrated into the aero-engine turbine blade. High temperature characterization and a series of vibrational and shocking tests are conducted to verify the functionality of the sensor system in order to stand for the tough working environment of the sensor system including the attaching-ability of MEMS thin film as well as the joint strength of the connection cables to the sensor. The sensor system is capable of sensing up to 800℃ high temperature and stand for up to 40g vibration and 100g shocking.