基于Kriging模型的数控机床空间切削稳定性
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TG506; TH113

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国家自然科学基金资助项目(51705058);重庆市基础科学与前沿技术研究资助项目(cstc2017jcyjAX0005);重庆市教委科学技术研究资助项目(KJ1704087)


The Spatial Cutting Stability of CNC Machine Tool Based on Kriging Model
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    摘要:

    针对机床加工点空间位姿的改变,导致切削稳定性预测具有复杂性和不确定性问题,提出一种基于Kriging模型的机床空间切削稳定性研究方法。该方法以机床最小极限切削深度为研究对象,首先,通过构建描述其与加工位姿间数学关系的Kriging模型,预测其在加工空间的演化规律;其次,引入改进粒子群算法,计算具有最小极限切削深度极大值的加工位置,并结合切削实验和能量分布理论确定机床易颤振模态及对应的薄弱结合部,通过优化结合部动刚度以提高最小极限切削深度值。以一台立式加工中心主要加工任务中耗时较多的工序进行实例验证,建立该工序最小极限切削深度的Kriging模型,阐明加工位置变化对切削稳定性有较大影响,并提出结合部动刚度优化方案,提高了最小极限切削深度。

    Abstract:

    A method to study the machine tool′s spatial cutting stability is proposed based on the Kriging model, for the complex and uncertain prediction of the cutting stability caused by the spatial pose change of machining point. Taking the minimum limit cutting depth as the research object, this method establishes a Kriging model to predict the relationships between the cutting stability and the machining position, revealing the spatial change rule of the minimum limit cutting depth. The improved particle swarm optimization is introduced to calculate the machining position with the optimal minimum limit cutting depth, which is also combined with the cutting experiment and the energy distribution theory to determine the modes easy to chatter and the related weak joints. Then, the joints stiffness is optimized to improve the minimum limit cutting depth further. The proposed cutting stability analysis method has been applied to a time-consuming process of a three-axis vertical machining center. The position changes show great effects on the machining stability, which are combined with the optimization scheme of the joint stiffness to improve the minimal cutting depth effectively.

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  • 在线发布日期: 2019-07-08
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