超声纵-扭复合钻削系统的力负载影响研究
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TH113; TB559

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国家自然科学基金资助项目(51475148);国家重点联合基金资助项目(U1604255)


Influence of Force Load on Ultrasonic Longitudinal-Torsional Composite Drilling System
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    摘要:

    在超声辅助钻削钛合金加工中,针对声学系统受力负载作用后出现系统失谐、振幅衰减甚至停振等问题,开展声学系统受力负载的理论与试验研究。利用四端网络法将换能器、复合变幅杆和负载三者统一,建立超声钻削声学系统的整体理论模型,得出负载-输入阻抗、负载-输入电流-输出振幅等相关表达式。通过ANSYS软件对声学系统受静态模拟力和动态钻削力的情况进行仿真,并设计模拟力加载试验和钻削加工试验,探究力负载对系统特性的影响规律。研究表明:力负载的增加会使系统的输入阻抗增加、谐振频率偏移和放大系数减小;在钻削钛合金加工中,电流增幅超过60%,频率变化超过350Hz时,声学系统会出现明显的失谐现象,影响系统稳定性及超声辅助效果。

    Abstract:

    In the ultrasonic assisted drilling of titanium alloy machining, to solve the problems of system detuning, amplitude attenuation and even vibration loss after the load is applied to the acoustic system, the theoretical and experimental research on the force load of acoustic system is carried out. The four-terminal network method is used to unify the transducer, the composite horn and the load, and the overall theoretical model of the ultrasonic drilling acoustic system is established. The ANSYS commercial software package is used to simulate the acoustic system with static and dynamic drilling forces. The design covered the mechanical (force-loading) test and actual drilling processing experiment, explored the force load effect on the system characteristics. It is proved that a rise in the force load increases the system input impedance, shifts the resonance frequency, and reduces the system amplification factor. In the ultrasonic drilling of titanium alloy processing, the current is increased by more than 60%, and when the frequency variation/shift exceeds 350Hz, the acoustic system will exhibit significant detuning, which, in turn, will deteriorate the system stability. The research results have certain guidance and reference significance for ultrasonic assisted drilling.

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  • 在线发布日期: 2019-11-04
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