基于动态支路电流检测的功率超声振幅控制
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TB553; TP23

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(河北省自然科学基金重点资助项目(E2018203339)


Power Ultrasonic Amplitude Control Based on Dynamic Branch Current Detection
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    摘要:

    在功率超声的应用中,精确的振幅控制是决定加工质量的重要因素。传统的检测控制结构需要复杂的外部仪器或检测电路,可能存在灵活性差及非线性等问题。针对此问题,提出了一种轻量级振幅检测与控制方案。该方案采用高速AD转换器采样换能器的工作电流和电压,实时计算可以反映振幅的动态支路电流。采用现场可编程逻辑门阵列(field-programmable gate array,简称FPGA)作为超声电源控制器,同时对换能器工作频率和动态支路电流进行闭环控制。在本设计中,超声电源工作在反谐振点以获取较高的能量传输效率。实验结果表明,该方案能够准确地控制振幅,并能在负载变化较大时稳定振幅。

    Abstract:

    In power ultrasonic applications, precise amplitude control is an important factor for the processing quality. Traditional detection control schemes require complex external instruments or detection circuits, which may have problems such as poor flexibility and nonlinearity. To solve this problem, this paper implements a lightweight amplitude detection and control scheme. A high-speed analog-to-digital (AD) is used to sample the current and voltage of the transducer. The dynamic branch current is calculated in real time which can reflect the amplitude. The field-programmable gate array (FPGA) is used as the ultrasonic power controller to control the transducer operating frequency and the dynamic branch current in the closed-loop. In this design, the ultrasonic power supply operates at the anti-resonant frequency to achieve higher energy transfer efficiency. The experimental results show that the scheme can accurately control and stabilize the amplitude when the load heavily changes. The results of this study provide a lightweight solution for the constant amplitude design of power ultrasonic power supplies.

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  • 在线发布日期: 2020-08-27
  • 出版日期: 2020-08-30
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