一种全金属车轮的平顺性测试与分析
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U46; O32; TH122

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国防科技基金资助项目(A072004044)


Test and Analysis on Ride Comfort of All⁃Metal Wheel
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    摘要:

    为了提高车辆行驶安全性,设计了一种基于弹簧网面结构的全金属车轮,该车轮通过金属螺旋弹簧的相互勾连,实现主簧和辅簧的复合承载。为检验该车轮结构的承载能力和平顺特性,基于3轴6轮6电机驱动的6×6无人车搭建了平顺性测试系统,针对测试结果中振动信号存在大量随机噪声和脉冲干扰噪声等问题,结合形态学滤波、经验模态分解(empirical mode decomposition,简称EMD)和重构方法进行了噪声干扰滤波,得到了可以直接进行平顺性分析的有效信号。为了定量分析金属车轮与充气橡胶车轮的振动情况,基于相关国家标准,计算了无人车安装不同轮胎、车速和不同位置处的加权加速度均方根值。计算结果表明,金属车轮的平顺性略差于同尺寸充气橡胶车轮,但具有更好的抓地能力。为了改善金属车轮的减振性能,可通过胎面增加橡胶或履带等包覆层,并提出了以弹簧网面结构为内支撑的多种车轮结构总成。

    Abstract:

    An all-metal wheel based on spring-mesh structure is designed. The main and auxiliary springs of the metal wheel are interconnected with each other, which realizes the composite bearing capacity. In order to test the load-bearing and ride comfort of the spring tire, a ride comfort test system is built based on a 6×6 unmanned vehicle which is driven by 6 wheels and 6 motors. In view of the large amount of random noise and pulse interference noise in the vibration signal of the test results, the noise filtering is carried out by combining the morphological filtering and empirical mode decomposition (EMD) decomposition and reconstruction methods. Therefore, the effective vibration signal is obtained which can be directly used to analyze the ride comfort. In order to quantitatively analyze the vibration of metal wheel and inflatable rubber wheel, the weighted acceleration root mean square values of the test platform with different tires, different speeds and different locations are solved. The results show that the ride comfort performance of the metal wheel is slightly worse than that of the pneumatic rubber wheel with the same size, while it has a better grasping ability. Furthermore, a variety of wheel structural assemblies with spring mesh surface structure as the internal support, are proposed by adding a cladding layer with the material of rubber or crawler to the tread, in order to improve the vibration damping performance of metal wheels.

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  • 在线发布日期: 2021-03-03
  • 出版日期: 2021-02-28
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