离心压缩机转子早期异常判别准则
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TH165

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国家重点研发计划资助项目(2017YFF0210504);国家自然科学基金资助项目(51775409);工业和信息化部2015年智能制造专项资助项目;工业和信息化部智能船舶1.0研发专项资助项目


Identification Criterion for Incipient Abnormal of Centrifugal Compressor Rotor
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    摘要:

    针对美国石油学会(American petroleum institute, 简称API)617标准规定的振幅限值准则一般用于离心压缩机转子故障报警,而难以识别因早期微弱故障导致的振动异常现象,提出一种以振动有效值辅助API617振幅限值准则的转子早期异常判别方法。该方法根据离心压缩机现场工况选择了转子临界前后的启停过程监测节点,制定了振幅限值系数的选定原则,设计了基于振幅限值准则的一次判定规则和有效值辅助的二次判定规则。Bently转子实验台各轻度典型故障检测表明,该方法可在API617振幅限值准则失效判定的情况下,识别转子早期状态异常。现场轴流压缩机转子弯曲诱发碰摩故障分析表明,一次判定规则适用于故障报警,二次判定规则可识别转子早期的振动异常。

    Abstract:

    Rotor effective amplitude assisted American petroleum institue (API) 617 amplitude limit criterion is proposed for finding the incipient abnormal vibration of the centrifugal compressor rotor due to the faint fault phenomenon. It improves the versatility of API amplitude limit criterion that not only for the fault recognition. According to the practical condition of the centrifugal compressor, a series of rotating speed nodes in the start and stop process are first designed under both the rigid and flexible running states. Then, a criterion is defined for choosing the coefficient of API amplitude limit. Finally, the primary decision rule with API amplitude limit criterion and the secondary decision rule with the effective amplitude are developed based on the coefficient. The slight typical faults detection of a Bently rotor test bench shows that the proposed method realizes the incipient abnormal prognosis of the rotor system while API 617 amplitude limit criterion is failure. The monitoring of rubbing induced by the rotor bending of an axial flow compressor shows that the secondary decision rule is suitable for the incipient abnormal detection due to the faint fault phenomenon. However, the primary decision rule is only applicable in fault recognition.

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  • 在线发布日期: 2021-06-25
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