管片拼装机提升系统动力学分析与试验
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TH113.1

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河北省自然科学基金资助项目(E2019210275;E2019210104);河北省高等学校科学技术研究重点资助项目(ZD2018018)


Dynamic Analysis and Experiment on Hoisting System of Segment Assembling Machine
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    摘要:

    在考虑液压弹簧力和液压摩擦力的基础上建立了管片拼装机提升系统的动力学模型,对管片拼装机提升系统的振动特性进行仿真,分析了管片拼装机在拼装不同位置管片时扼架的振动特性,并进行试验测试,提出了拼装机提升系统的抑振方法。结果表明:在拼装不同位置的管片时,拼装机扼架存在等幅周期性振动,振动速度范围为8~35 mm/s,振动位移幅值的范围为0.06~0.3 mm,试验测试得到的管片拼装机在拼装标准块A1和A2时扼架的振动位移分别为0.2 mm和0.4 mm,与仿真结果相一致。通过改变液压缸的无杆腔和有杆腔的直径能够改变液压弹簧的刚度,当调整液压缸无杆腔和有杆腔的直径分别为140 mm和70 mm时,会降低扼架的振动量,但系统中仍然存在高频等幅的周期性震荡,需要通过优化液压控制系统来改善提升系统的性能。该研究结果为管片拼装机提升系统的优化设计及抑振提供了理论参考。

    Abstract:

    The vibration characteristics of the hydraulic cylinder in the hoisting system of the segment assembling machine have a direct impact on the segment assembly accuracy. The dynamic model of the lifting system of segment assembling machine is established considering hydraulic spring force and hydraulic friction force. The vibration characteristics of the lifting system of segment assembling machine are simulated numerically, and the vibration of the choke of segment assembling machine in assembling different positions is analyzed. In addition, the characteristics are tested and the vibration suppression method of the hoisting system of the assembler is put forward. The results show that when assembling segments in different positions, there is equal amplitude periodic vibration in the assembly machine choke. The vibration speed of the assembly machine's choke is 8~35 mm/s and the vibration displacement amplitude is 0.06~0.3 mm. The vibration displacement of the choke of the assembly machine is 0.2 mm and 0.4 mm when assembling the standard blocks A1 and A2, respectively, which are in accordance with the simulation results. The stiffness of the hydraulic spring can be improved by changing the diameter of the rod less and rod cavity of the hydraulic cylinder. When the diameter of the rod less and rod cavity is 140 mm and 70 mm, respectively, the vibration of the choke will be reduced. However, there is still periodic vibration with high frequency and equal amplitude in the system. Thus, it is necessary to improve the performance of the system by optimizing the hydraulic control system. The research results provide a theoretical reference for the optimal design and vibration suppression of segment assembling machine hoisting systems.

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  • 在线发布日期: 2022-05-06
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