电机牵引振动对地铁转向架构架疲劳的影响
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TH113.1; U270.1+2

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国家自然科学基金资助项目(51805373);国家留学基金资助项目(202106260138)


Effect of Motor Traction Vibration on Fatigue of Metro Bogie Frame
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    摘要:

    地铁转向架构架在其服役期内发生失效,且部分位于电机安装座附近,表明传统抗疲劳设计中,电机振动等部分特殊载荷被忽视或错误理解,导致构架局部疲劳强度的不足。为研究电机牵引振动对构架疲劳寿命的影响规律,以某地铁车辆转向架构架为案例。首先,建立了构架有限元模型,并通过实验模态分析验证了模型的准确性;其次,通过扫频计算,分析了电机振动激励下的构架局部动应力响应特性,并获得电机振动加速度与动应力响应的传递关系;最后,以某线路实测的电机振动加速度信号作为输入,通过求解构架疲劳薄弱区域的动应力响应功率谱密度,对比分析了牵引工况与惰行工况时的电机振动对构架疲劳寿命的影响。结果表明:此分析案例中,电机激励下的振动能量主要集中于第6、第7阶模态,分别受电机横向、垂向振动所激起,对构架的疲劳损伤贡献较大。相比于惰行工况,牵引工况下的构架关键位置的疲劳寿命大幅减少,提出地铁构架设计需要充分考虑电机牵引振动对疲劳寿命影响的重要性。

    Abstract:

    The fatigue failures frequently occur to the metro vehicle's bogie frame during the service life, and some of them are located near the motor mounting base. That indicates some special loads such as motor vibration are ignored or misunderstood in the traditional anti-fatigue design, which leads to the insufficient fatigue life of the frame. To study the effect of motor traction vibration on the frame's fatigue life, a metro vehicle bogie frame is taken as a case study. First, the frame's finite element model is established, and its accuracy is verified by experimental modal analysis. Second, through the frequency sweep calculation, the dynamic stress response characteristics of the frame under the motor vibration excitation are analyzed, and the transfer relationship between the motor vibration acceleration input and the dynamic stress response output is obtained. Finally, Taking the measured motor vibration acceleration signal of a metro line as the input condition, the effect of random vibration on the fatigue life of the frame under traction and idle running conditions is compared and analyzed by solving the power spectral density of dynamic stress response at the weak fatigue point of the frame. The results show that: under the excitation of the motor, the vibration energy mainly concentrates on the modes 6,7 and is excited by the transverse and vertical vibration of the motor, respectively, which contributes significantly to the fatigue damage of the frame. Compared with the idle running condition, the fatigue life of the frame's key position under traction condition is greatly reduced. It is proposed that the effect of motor traction vibration on fatigue life should be fully considered in the Metro frame design.

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  • 在线发布日期: 2022-05-06
  • 出版日期: 2022-04-30
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