基于主轴和进给轴电流的铣削力间接预测方法
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TH164

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国家自然科学基金资助项目(51720105009)


Indirect Prediction Method of Instantaneous Milling Force Based on Spindle and Feed Axis Currents
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    摘要:

    提出了一种基于主轴和进给轴电流最优变权法的瞬时铣削力预测方法。首先,分析了主轴电流与x向瞬时铣削力的映射关系,基于互相关方法考虑了电流信号的延迟效应;其次,基于Devavit Hartenberg法对五轴机床进行运动学建模,将进给轴驱动力矩从机床坐标系映射到刀具坐标系,基于力雅可比矩阵得到进给轴驱动力矩和瞬时铣削力的映射关系;最后,基于最优变权法,综合考虑了主轴和进给轴电流对瞬时铣削力的影响,进行了瞬时铣削力预测实验。实验结果表明,基于主轴和进给轴电流最优变权法的瞬时铣削力预测误差在10%以内,能够有效预测加工过程的瞬时铣削力。

    Abstract:

    In this paper, an instantaneous milling force prediction method based on the optimal variable weight method of spindle and feed axis currents is proposed. Firstly, the mapping relationship between the spindle current and the x-direction instantaneous milling force is analyzed, and the delay effect of the current signal is considered based on the cross-correlation method, then based on the Devavit Hartenberg (DH) method, the kinematic modeling of the five-axis machine tool is carried out, and the driving torque of the feed axis is mapped from the machine tool coordinate system to the tool coordinate system, and the relationship between the driving torque of the feed axis and the instantaneous milling force is obtained based on the force Jacobian matrix. Finally, based on the optimal variable weight method, the influence of the spindle and feed shaft currents on the instantaneous milling force is comprehensively considered, and the instantaneous milling force prediction experiment is carried out on a five-axis machining center. The prediction error of the instantaneous milling force of the optimal weight method is within 10%, which can effectively predict the instantaneous milling force of the machining process.

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历史
  • 收稿日期:2022-02-20
  • 最后修改日期:2022-05-22
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  • 在线发布日期: 2023-08-02
  • 出版日期: 2023-08-30
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